Boeing 757

51,126 parts applicable to this airframe — narrowbody

Part NumberStatus
112N410315OEM
114180345OEM
1144002125OEM
140N2002307OEM
140N20042OEM
140N200428OEM
140N200435OEM
140N266611OEM
141N32415OEM
141N51201OEM
141N541034OEM
141N831534OEM
143101729OEM
143N100615OEM
143N10081OEM
143N102411OEM
143N102428OEM
143N102480OEM
143N102636OEM
143N527810OEM
143N52787OEM
143N5321OEM
143N534026OEM
143N545749OEM
143N545781OEM
143N55223OEM
146N101419OEM
146N101619OEM
146N37512OEM
146N52192OEM
146N5242U1OEM
146N53613OEM
146N536140OEM
146N536143OEM
146N53617OEM
146N541711OEM
146N544824OEM
146N55781OEM
146N5693OEM
146N663U114OEM
155PHA125OEM
161N18011OEM
164N8326U1OEM
313N503316OEM
45N5700101OEM
654N0244602OEM
80330035AOEM
BSC1520792OEM
FX146N382056OEM
PL143N832853OEM

Utilization & cargo trend(US carriers, 2015–2025)

757 family rollup — BTS T-100, domestic + international

Cycles per aircraft
5092025
2015: 532 cycles/aircraft2016: 496 cycles/aircraft2017: 486 cycles/aircraft2018: 541 cycles/aircraft2019: 583 cycles/aircraft2020: 372 cycles/aircraft2021: 446 cycles/aircraft2022: 490 cycles/aircraft2023: 549 cycles/aircraft2024: 533 cycles/aircraft2025: 509 cycles/aircraft
20152025
2020 trough: 372
Recovered to 91% of 2019 (2024 vs 2019)
Freighter share of departures
21%30%20152025
2015: 20.8% freighter share2016: 25.4% freighter share2017: 28.4% freighter share2018: 29.9% freighter share2019: 29.3% freighter share2020: 48.8% freighter share2021: 42.3% freighter share2022: 37.1% freighter share2023: 28.2% freighter share2024: 25.4% freighter share2025: 29.8% freighter share
20152025
Est. US-registered fleet
4492025
20152025

US carriers only (BTS T-100, domestic + international segments) — foreign-carrier flying is excluded, so global utilization runs higher. Fleet size is reconstructed from the FAA registry (built on or before each year, not yet deregistered) — an approximation. Freighter share counts departures with zero passengers and freight aboard — a proxy for freighter/combi operations, not a tail-by-tail conversion count. Missing years render as gaps.

USM supply — retirements & teardowns(20232026)

757 family — FAA registry deregistrations

Left the US registry
55aircraft
Stayed domestic
44vs 11 exported
Avg age at retirement
28.9years
Still US-registered
449aircraft
Where this family's parts catalog concentrates — the systems most exposed to incoming teardown supply

FAA registry data. Domestic deregistration is a teardown proxy — it also captures re-registrations and some unflagged exports, so it is not a confirmed part-out count; exported aircraft left the US fleet intact and are not USM supply. ATA shares reflect where this directory's parts for the family concentrate (parts in parentheses) — a coverage signal, not the aircraft's bill of materials or a teardown-yield forecast.

Engine-program supply pressure(since 2023)

FAA registry — US-registered fleet

Engines account for roughly half of all MRO spend, so engine programs shedding aircraft are where retirement supply carries the most value.

Engine modelActive tailsEngine unitsRetired since ’23ExportedAvg age at dereg
CFM INTL. CFM56 series7091,4261741325.4 yr
P & W PW203711523022029.4 yr
ROLLS-ROYC RB-211 series18637215828.6 yr
P & W PW20408817811030.7 yr
ROLLS-ROYC TAY MK 610-849983332 yr
ROLLS-ROYC DART RDA-107142122 yr
ROLLS-ROYC RB211-535E4376121228.7 yr
P & W PW2037(M)121030 yr

FAA registry data, US-registered aircraft only. Counts reflect the engine model as registered — generic “series” rows coexist with thrust-variant rows, so per-variant figures are partial. Retired = domestic deregistrations (a teardown proxy, not a confirmed part-out); exported aircraft left the US fleet intact. Active tails span every family the engine flies on, not just this one.

Maintenance economics(US carriers, through 2026)

757 family — BTS Form 41 filings

Direct maintenance per block hour
$448fleet avg
Airframe / engine split
$241/$207
Reporting carriers
7
Carrier range
$239$1,198

BTS Form 41 data (Schedule P-5.2 maintenance expense over T-2 block hours), Group III US carriers only — filers above $1B annual revenue; smaller US operators, Part 135, and all non-US carriers are not in this data. Dollars are accrual-basis from regulatory filings (reserves and depreciation included), so they benchmark fleet economics and do not track to individual repair events. Averages are block-hour- weighted across every reporting carrier; the range spans per-carrier rates after excluding marginal reporting slices, and small carrier counts are noisy.

Airworthiness Directive activity

FAA / EASA public regulatory data

28airworthiness directives affecting this fleet — recurring compliance demand for the parts and shops that serve it
Most recent
  • FAA AD 2026-13-16effective Jul 1, 2026Prohibition

    The FAA is adopting a new airworthiness directive (AD) for all The Boeing Company Model 757 airplanes and Model 767 airplanes. This AD was prompted by the determination that radio altimeters cannot be relied upon to perform their intended function if they experience interference from wireless broadband operations in the 3.7-3.98 GHz frequency band (5G Lower C-Band) while operating in Canadian airspace, and a determination that, during approach, landings, and go-arounds, as a result of this interference, certain airplane systems may not properly function, resulting in increased flightcrew workload while on approach with the flight director, autothrottle, or autopilot engaged, which could result in reduced ability of the flightcrew to maintain safe flight and landing of the airplane. This AD requires revising the existing airplane flight manual (AFM) to incorporate limitations prohibiting certain operations requiring radio altimeter data when operating in Canadian airspace. The FAA is issuing this AD to address the unsafe condition on these products.

  • FAA AD 2026-08-09effective Jun 3, 2026Mixed actions

    The FAA is adopting a new airworthiness directive (AD) for certain The Boeing Company Model 757-200 and -300 series airplanes. This AD was prompted by a determination that new or more restrictive airworthiness limitations are necessary. This AD requires revising the existing maintenance or inspection program, as applicable, to incorporate new or more restrictive airworthiness limitations. The FAA is issuing this AD to address the unsafe condition on these products.

  • FAA AD 2026-04-06effective Feb 26, 2026Mixed actions

    The FAA is adopting a new airworthiness directive (AD) for certain The Boeing Company Model 757-200 and -300 series airplanes. This AD was prompted by reported crack findings on airplanes with scimitar blended winglets. This AD requires inspections for cracks, and repair as applicable. The FAA is issuing this AD to address the unsafe condition on these products.

  • FAA AD 2026-01-05effective Feb 20, 2026Mixed actions

    The FAA is adopting a new airworthiness directive (AD) for certain The Boeing Company Model 757-200 and -300 series airplanes. This AD was prompted by cracking found during an inspection on an airplane equipped with Aviation Partners Boeing (APB) scimitar blended winglets. This AD requires performing a general visual inspection (GVI) or maintenance records check of certain stringers for an approved freeze plug repair, performing a high frequency eddy current (HFEC) inspection of the same area for any crack common to a certain stringer and a reinforcement strap, and applicable on-condition actions. The FAA is issuing this AD to address the unsafe condition on these products.

  • FAA AD 2025-23-03effective Jan 13, 2026Mixed actions

    The FAA is adopting a new airworthiness directive (AD) for certain The Boeing Company Model 757 airplanes. This AD was prompted by reports of precoolers that failed due to a wear-out condition, combined with latently failed overheat detection thermal switches. This AD requires an inspection for heat damage on the engine strut structure, repetitive tests of the thermal switch temperature and ground wires, replacement of the precooler on Model 757-300 airplanes, and applicable on-condition actions. The FAA is issuing this AD to address the unsafe condition on these products.

Directives linked to this airframe family in the FAA / EASA regulatory corpus we have processed — not a complete historical AD list. An AD is a compliance requirement that drives scheduled work (inspections, replacements, modifications) across the fleet; inspection directives are not replacement directives, and none of this is a prediction that any part will fail.